Precision Machining for Nuclear and Gas Turbine Power Generation
The energy sector demands performance without compromise. Parts must be able to endure extreme heat, intense pressure, and decades of environmental wear and tear. There is no room for error.
Toolcraft precision machined parts help keep the grid up and running. Our capabilities in nuclear and gas turbine engine machining deliver precise, durable parts that meet the power generation industry’s high standards. We deliver tight-tolerance components manufactured to ISO 9001 compliance on budget and on schedule. From large-diameter vertical turning to complex 5-axis machining, we’re built to exceed the exacting demands for energy sector part machining.
Our Power Generation Machining Solutions
Toolcraft plays a critical role in maintaining a well running energy sector. We machine and manufacture large and complex parts that power nuclear plants, gas turbine engines, and much more. We deliver precision machining with demanding materials, all while maintaining a strict adherence to compliance standards for our partners in power generation.
- Materials/Alloys – Our team has expertise in a wide range of metals and alloys for our power generation clients, including their unique machining requirements and heat treatments. We expertly machine tough materials that can handle the handle the creep resistance, fatigue, oxidization, radiation, and corrosion needed to perform in harsh energy sector environments:
- Stainless steel alloys: We possess a deep understanding of all stainless steel grades, from austenitic 300 series to martensitic, ferritic, duplex, and precipitation-hardening varieties.
- Nickel based superalloys: We tailor our in-house machining processes for maximum efficiency and high-quality parts when leveraging the distinctive properties of Inconel, Hastelloy, Monel, and Waspaloy.
- Aerospace alloys: Decades of experience has enabled us to handle the unique machining challenges highly demanding aerospace alloys, including titanium and stellite, which we also frequently utilize to machine parts for power generation.
- ITAR Registered Manufacturer – Toocraft is compliant with all regulations for data security and defense-related power applications, ensuring the secure handling of military-grade gas turbine engines and nuclear power generation parts.
- NIST 800.171 Compliant Facility – We protect Controlled Unclassified Information (CUI) with 110 cybersecurity controls, safeguarding every stage of the part production process for federal agencies, power companies, utility providers, and your suppliers.
With over 60 years of machining experience and a deep understanding of manufacturing processes, Toolcraft is well equipped to machine high-performing nuclear and gas turbine engine parts. We are a trusted partner for companies in all areas of the power generation sector.
5-Axis CNC Machining
Our world-class DMG DUO BLOCK 5-Axis CNC Machines combine high-accuracy turning and 5-axis milling in a single machine to significantly reduce setup times and improve overall efficiency. The end result for nuclear or power energy CNC machining? Exceptional accuracy and precision, even for challenging components like turbine blades and combustor liners.
CMM Inspection Services
CMM inspection services are essential for the precision and quality of CNC machined parts, particularly for high-tolerance power generation applications. Toolcraft offers Coordinate Measuring Machines (CMMs) to accurately measure and verify the dimensions, tolerances, and geometric features of CNC components. We have the equipment and capability to confirm conformance and supply digitally generated CMM reports for anything we are able to machine.
Vertical Turning
Toolcraft leads the industry in vertical turning. We offer solutions for parts up to 93” in diameter, 63” tall, and up to 33,000 lbs. We take an innovative approach and are capable of handling a wide range of parts from heavy and robust to thinner, less stable parts in a wide variety of materials used in power generation machining.
Horizontal Milling
Our horizontal milling machines can handle parts up to 44,000 lbs and a work envelope of 118 x 90 x 90. Our machines feature advanced tool presetting technology to ensure accurate tool data before machining begins, minimizing defects and improving precision.
